DIPLOMA IN INDUSTRIAL SAFETY
UNIT-4
CHEMICAL SAFETY & CONFINED SPACE
CONTENTS:
- INTRODUCTION
- MULTIPLE EFFECT OF CHEMICAL IN INDUSTRY
- TOXICITY MEASUREMENT
- SAFETY PROPERTIES OF HAZARDOUS FLAMMABLES
- CHEMICAL HAZARDS EXPOSURES
- CHEMICAL MEASURES
- STORAGE AND HANDLING OF CHEMICALS
- INVENTORY MEASURES TO CONTROL CHEMICAL ACCIDENTS.
- CHEMICAL CHARACTERISTICS
- JOB SAFETY ANALYSIS
- CONFINED SPACE
- JOB BREAK DOWN SHEET
- HAZARD OPERABILITY STUDY
- FAULT TREE ANALYSIS
MULTIPLE EFFECTS OF CHEMICALS IN INDUSTRY:
v FIRE
HAZARDS COMBUSTIBLEAND FLAMMABLE SOLIDS,LIQUIDS AND GASES FIRE HAZARDS
v ENVIRONMENTAL
POLLUTION IT IS DUE TO INADEQUATE OR DEFECTIVE WASTE DISPOSAL OR TREATMENT
METHOD
ACCIDENTAL RELEASE OF TOXIC OR CORRESIVE CHEMICALS.TOXIC
OR CORROSIVE MATERIALS CAN SUDDENLY LEAK AS A RRISK EFFECT FROM
CHEMICAL(I.E TOXIC HAZARDOUS CHEMICALS) ARE:
v ACUTE
EFFECT- IMMEDIATE EFFECT E.G NB3, ACID BASES
v LOCAL
EFFECT- EFFECT ON CONFINED TO THE AFFECTED PART(CHEMICAL BRUISES)
v CHRONIC
EFFECT- EFFECT OFTEN DUE TO PROLONGED EXPOSURE EG. TOXICITY BY CHROMIUM
v SYSTEMATIC
EFFECT-EFFECT ON COMLETE ONE OR MORE THAN ONE SYSTEM. EG.CO INHALKATION.H2S
INHALATION,BENEZENE AND ANILINE POISIONING METHANOL POISONING ETC
CHEMICAL(I.E TOXIC HAZARDOUS CHEMICALS) ARE:
v ACUTE
EFFECT- IMMEDIATE EFFECT E.G NB3, ACID BASES
v LOCAL
EFFECT- EFFECT ON CONFINED TO THE AFFECTED PART(CHEMICAL BRUISES)
v CHRONIC
EFFECT- EFFECT OFTEN DUE TO PROLONGED EXPOSURE EG. TOXICITY BY CHROMIUM
v SYSTEMATIC
EFFECT-EFFECT ON COMLETE ONE OR MORE THAN ONE SYSTEM. EG.CO INHALKATION.H2S
INHALATION,BENEZENE AND ANILINE POISIONING METHANOL POISONING ETC
v ESULTS
OF MECHANICAL FAILURE IN ADVANCE OR DUE TO MISHANDLING ON A PART OF WORKER THUS
CAUSING SERIOUS ACCIDENTS.
v ENVIRONMENTATL
POLLUTION. IT IS DUE TO INADEQUATE OR DEFECTIVE WASTEDISPOSAL OR TREATMENT
METHOD
RISK EFFECT FROM CHEMICAL(I.E TOXIC HAZARDOUS CHEMICALS)
ARE:
v ACUTE
EFFECT- IMMEDIATE EFFECT E.G NB3, ACID BASES
v LOCAL
EFFECT- EFFECT ON CONFINED TO THE AFFECTED PART(CHEMICAL BRUISES)
v CHRONIC
EFFECT- EFFECT OFTEN DUE TO PROLONGED EXPOSURE EG. TOXICITY BY CHROMIUM
v SYSTEMATIC
EFFECT-EFFECT ON COMLETE ONE OR MORE THAN ONE SYSTEM. EG.CO INHALKATION.H2S
INHALATION,BENEZENE AND ANILINE POISIONING METHANOL POISONING ETC
CHEMICALS MAY BE BROADLY CLASSIFIED AS:
ASPHYXIATES:
v SIMPLE
MAN ASPHYXIATES ARE CARBOM-DI0OXIDE, NITROGEN, HYDROGEN,HYDROGEN ETC.
v CHEMICAL
ASPHYXIATES ARE CARBON MONOXIDE, HYDROGEN CYANIDE ETC.
IRRITANTS:
v PRIMARY
IRRITANTS ARE AMMONIA,SULPHUR DIOXIDE,CHLORINE ETC.
v SECONDARY
IRRITANTS ARE HYDROGEN SULPHIDE,CARBON DI SULPHIDE
v ANESTHETICS
v PRIMARY
ARE GASOLINE ETHER ALCOHOL ETC.
v SECONDARY
ANESTHETICS WITH LIVER TOXICITY ARE CARBON TERRACHLORIDE AND WITH HEAMPOETIC
TOXICITY ARE BENZENE NAPTHALENE ETC.
ORGANIC GROUP:
AROMATIC HYDROCARBONS ALIPHATIC HYDROCARBONS COAL TAR
DERIVATIVES PHENOL, CRESOL ETC. MISCELLANEOUS GROUP:
v INORGANIC
LEAD ARSENIC CHROMIUM MANGANESE
v INORGANIC
ARSENIC STIBINE ETC.
v ORGANIC
METALLIC TERRA ETHYL LEAD(TEL) ETC.
HARMFUL EFFECTS OF CHEMICALS ON HUMAN BODY
v CHEMICALS
CAN CAUSE ASPHYXIA OR SUFFOCATION
v IT
CAUSES IRRITATION TO RESPIRATORY TRACT OR OTHER VITAL ORGANS LIKE LIVER KIDNEY
ETC.
v SOME
CHEMICALS CAUSE SEMI CONSCIOUSNESS OR UNCONSCIOUSNESS
HAZARDOUS CHEMICAL HAZARDS CAN BE PROBABLY CATEGORIZED
AS:
v SOLIDS:COMPRISING
OF COMBUSTIBLE FLAMMABLE SOLIDS,TOXIC AND CORROSIVE SOLIDS(INCLUDING
RADIOACTIVE SUBSTRANCES) SOLIDS CAUSING SPONTANEOUS IGNITION OR VIOLENT
REACTIONS (IN WATER OR AIR) EXPLOSIVE SOLIDS OR DETONATORS.
v DUST:
SOLIDS PARTICLES GENERATED BY HANDLING,GRINDLING GRINDING RAPID IMPACT
DEFORMATION OF ORGAN OR INORGANIC MATERIALS SUCH AS ROCKS ORES COAL GRAIN WOOD
ETC.
v FUMES:
SOLIDS PARTICLES GENERATED BY HANDLING GRINDLING RAPID IMPACT DEFORMATION OF
ORGAN OR INORGANIC MATERIALS SUCH AS ROCKS ORES GRAIN WOOD
v LIQUIDS
COMPRISING OF COPMBUSTIBLES/FLAMMABLE LIQUIDS TOXIC AND XXXXX CAUSING
EXPLOSIONS
v MISTS:SUSPOENDED
LIQUID DROPLETS GENERATED BY CONDENSATIONS FROM GASEOUS FOR THE LIQUID STATE
SUCH AS SPRAYING FOAMING AND ATOMIZING.
v GASES
COMPRISING COMBUSTIBLE FLAMMABLE GASES TOXIC AND CORROSIVE GASES EXPLOSIVE OR
MIXTURE OF GASES.
v VAPORS:
THE GASEOUS FORM OF SUBSTANCES WHICH ARE NORMALLY IN THE SOLID OR LIQUID STATE
SUCH AS SPRAYING WHICH CAN BBE CHANGED TO THSES STATES BY EITHER INCREASING THE
PRESSURE OR DECREASING THE TEMPERATURE ALONE
v GASES:NORMALLY
FORMLESS WHICH OCCUPYING THE SPACE OF
THE ENCLOSURE AND WHICH CAN BE CHANGED TO THE LIQUID SOLID STATE ONLY BY
COMBINED EFFECT OF INCREASED PRESSURE AND DECREASED TEMPERTURE
v SMOKE:
GENERALLY IT IS ORGANIC BUT IT MAY INCLUDE SYSTEM CONSISTING PARTICLES OF LOW
VAPOUR PRESSURE WHICH SETTLE SLOWLY UNDER GRAVITY
v FIRE
AND EXPLOSION: SOME CHEMICALS HAVE FLASH POINT LESS THAN OR EQUAL TO 27%C GIVE
OUT VAPOUR JUST SUFFICIENT TO IGNITE IN AIR SOME CHEMICALS BURN WITH EXPLOSION
OR SOME GASES UNDER PRESSURE CARRY THE POSSIBILITY OF EXPLOSION(H2LPG)
v EXAMPLES
OF CHEMICALS HAZARDS AND EFFECTS:
ELECTRICAL HAZARDS:
- CARELESSNESS IN HANDLING OF ELECTRICITY
- IMPROPER AND UNSAFE INSTALLATION
- IMPRPOER DESIGN SELECTION OF ELECTRICAL EQUIPTMENT DEVICES INTENT CONNECTING CABLES
ELECTRICAL HAZARDS CLASSIFIEDS:
- ELECTRIC SHOCK
- ELECTRIC FLASH
- ELECTRIC BURN
ELECTRIC FIRES /EXPLOSIONPURPOSE OF EARTHING:
- TO AVOID ELECTRIC SHOCK TO HUMAN BODY
- TO AVOID RISK OF FIRE DUE TO EARTH LEAKAGES CURRENT THROUGH UNWANTED PATH
- TO ENSURE THAT NOP CURRENT CARRYING CONDUCTOR RISES TO A POTENTIAL WITH RESPECT TO EARTH THAN ITS DESIGNED INSULATION IT IS NOT SAFE TO WORK ON EQUIPTMENT WHICH IS NOT EARTHED AN EARTHING ELECTRODE SHALL NOT BE SITUATED WITHIN A DISTANCE OF 1.5 MTS FROM THE BUILDINGS WHOSE INSTALLATION SYSTEM BEING EARTHED.
DIFFERENT TYPES OF EARTHING:
- EARTHING THROUGH A WATER MAINS
- WIRE OR STRIP EARTHING
- PIPE EARTHING
- PLATE EARTHING
- ROD EARTHING
DOUBLE EARTHING:
PURPOSE:
- IF ONE EARTHING SYSTEM FAILS THE OTHER WILL OPERATE.
- INSTALLATION OF TWO REDUCES THE RESISTANCE OF THE EARTHING SYSTEM TO MINIMUM POSSIBLE VALUE.
- THIS SYSTEM PROVIDES ADDITIONAL SAFETY MEASURES TO9 ELIMINATE CHANCES OF ELECTRICAL ACCIDENTS.
P.P.E:
- TESTED RIBBER HAND GLOVES
- SAFETY BOOT
- SAFETY HELMET
- ALUMINIUM LADDER
- ELECTRICITY
- OBJECTIVES:
- THE PURPOSE OF STUDY ON ELECTRICITY IS TO IDENTIFY THE RISKS AND TO TAKE CORRECT AT DESIGN INSTALLATIONS & OPERATIONAL STAGES TO ENSURE ELECTRICAL ACCIDENTS ARE ELIMINATED.
- RELAY: A PROTECTIVE RELAY IS AN ELECTRICAL DEVICE CONNECTED BETWEEN THE MAIN CIRCUIT AND THE CIRCUIT BREAKER THAT DETECTS THE FAULTS AND INITIATES THE OPERATION OF THE CIRCUIT BREAKER
- FUSING CURRENT:
- IT IS MAXIMUM VALUE OF CURRENT AT WHICH THE FUSE ELEMENT MELTS &THUS DISCONNECT THE CIRCUIT
- CONDUCTOR: A SUBSTANCES OR BODY WHICH ALLOWS CURRENT OF ELECTRICITY TO PASS CONTINOUSLY
- EARTHING: AN OBJECT SAID TO BE EARTHED WHEN IT IS ELECTRICALLY CONNECTED BY MEANS OF AN EARTH CONNECTED
1 TO 8 MA
PERCEPTIBLE BUT NOT
PAINFUL
8 TO 15 MAELCB(EARTH LEAKAGE CIRCUIT BREAKER):
- ELCB CAN DETECT SMALL CURRENT FLOWING TO EARTH THROUGH HUMAN BODY AND BREAKS THE CIRCUIT TO AVOID OF SHOCK PREVENT INJURY OR FATAL.
- ELCB DEVICES SHALL DETECT THE FAULT CURRENT INTERRUPT THE SUPPLY AND GREATLY REDUCE THE RSIK OF FIRE.
- ELCB SERVES FOR ENERGY CONSERVATION
- FUNCTIONING OF ELCB SHOULD BE TESTED ONCE IN A MONTH.
EVERY WORKER THAT ENTERS A CONFINED SPACE MUST BE FULLY
TRAINED ON THE FOLLOWING:
v RECOGNITION
AND IDENTIFICATION OF POTENTIAL HAZARDS ASSOCIATED WITH THE CONFINED SPACES
THAT WILL BE ENTERED.
v EVALUATION
AND CONTROL PROCEDURES FOR THE IDENTIFIED OR POTENTIAL HAQZARDS
v ALL
EQUIPTMENT SUCH AS VENTILLATION EQUIPTMENTS(BLOWERS) HARNESSES AND AIR QUALITY
MONITORS THAT WILL BE USED WHILE IN THE SPACE CONFINED
PAINFUL SHOCK MUSCULAR CONTROL IS NOT LOST
15 TO 20 MA
PAINFUL SHOCK
20 TO 50 MA
SEVERE MUSCULAR CONTRACTION BREATHING DIFFICULT
50 TO 100 MA
POSSIBLE DEATH VENTRICULAR FIBRILLATION A HEARTS
CONDITION THAT BRESULTS IN INSTANTS DEATH
200 MA AND ABOVE
CERTAIN DEATH
v ALL
PERSONAL PROTECTIVE EQUIPTMENTS THAT THE WORKERS WILL BE USING WHILE IN THE
CONFINED SPACES
v ALL
PROCEDURES FOR ENTERING THE CONFINED SPACES AS OUTLINED IN THE EMPLOYER
CONFINED SPACE HAZARDS ASSESSMENT PROGRAM
v PRODURES
TO FOLLOW IN THE VENT OF A SITUATIONS DEVELOPING THAT COULD PRESENT ADDITIONAL
RISK TO THE WORKER OR AN EMERGENCY
v THE
SPECIFIC WORK TO BE DONE WHILE IN THE CONFINED SPACES
v WORKERS
WITH EMERGENCY RESCUE RESPONSIBILTY WILL NEED ADDITIONAL SPECIALIZED TRAINING
COURSES:
v Diploma
in occupational Health And Safety
v Diploma
in industrial safety
v Diploma
in electrical safety
v Diploma
in fire fighting
v Diploma
in construction safety
v Certificate
in fire and safety engineering
v Diploma
in fire and safety engineering
v PG
diploma in fire and safety engineering
v Certificate
in oil and Gas safety
v Diploma
in oil and Gas safety
v Diploma
in health ,safety and Environment
v PG
diploma in Health ,safety Environment
v JOB
PLACEMENT :
NSA will give100% job
placement assistance to all successful candidates. Some of the Industries
are listed below.
Oil Refineries,
Port trust,
Airport,
Chemical Industries,
Insurance,
Construction and
service industries are main job providers.
Airport,
Chemical Industries,
Insurance,
Construction and
service industries are main job providers.
Students passed out from this
institute can find job opportunities as Safety Supervisor, Safety
Inspector, Safety Officer, Safety Manager, Fireman and Fire Officer.
Contact us:
No. 714, 1st Floor, M.T.H
Road,
Mannurpet, Chennai – 600 050.
+91 7667442300
Ph: 26242038 ,26242318
Mannurpet, Chennai – 600 050.
+91 7667442300
Ph: 26242038 ,26242318
Mobile No:8643055672
Website –
http://safetyacademy.in/
Email : info@safetyacademy.in